Custom Synthesis

Based on our track record, we meet our customers' needs.

We have high technical capabilities in the contract synthesis of various materials for pesticide intermediates and semiconductors.
We also have a track record of synthesis from special raw materials such as hydrocyanic acid and hydrazine.

As your partner, we will meet a wide range of needs, from prototyping to mass production of developed products.

Commercialization Case

STEP01

STEP01 Investigation of the synthetic route
Investigation of the synthetic route
Conclusion of NDA,
Desk Study ; 0.5 months

STEP02

STEP02 Laboratory study
Laboratory study
Process study on a
lab scale ; 1 month

STEP03

STEP03 Scale-up study
Scale-up study
Process study for pilot
production ; 2 - 4 months

STEP04

STEP04 Pilot production
Pilot production
Pilot production using
actual facility ; 2 months

Key technologies

  • Amidation
  • Azines & Hydrazones
  • Curtius rearrangment
  • Cyanamide & Guanidine
  • Dehydration with carbonate
  • Direct Cyanation with HCN or ClCN
  • Heterocyclization
  • Hydrazine alkylation
  • Hydrazine reduction
  • Hydrazides & Semicarbazides
  • Oxidation with Cl₂ & H₂O₂
  • PEs depolymerization
  • Strecker reaction
  • Suzuki-Miyaura coupling
  • Ullmann reaction

Please feel free to reach out to us for any additional information on other reactions.

Facilities ; Kagawa Plant

Facility A (Temperature:-5~150℃, Pressure:Full Vacuum ~ Ordinary pressure)

Equipment Material Size Number Notes
Reactor GL 15㎥ 2 Three swept back wings
GL 10㎥ 2 Three swept back wings
SUS304 15㎥ 2 “Fullzone” blade, Paddle
Distillation tower SUS316 D 400φ×H4,980mm 1 Concentrator : 10㎥
SUS304 D 300φ×H12,840mm 1 Concentrator : 0.5㎥
Centrifugal separator Hard rubber lining 48inches 1
Fluororesin lining 48inches 1
SV Mixer Hastelloy 5㎥ 1

Facility B (Temperature:-5~150℃, Pressure:Full Vacuum ~ Ordinary pressure)

Equipment Material Size Number Notes
Reactor GL 10㎥ 3 Three swept back wings
GL 3.2㎥ 1 Three swept back wings
Centrifugal separator Hard rubber lining 48inches 1
SV Mixer Hastelloy 6㎥ 1
Vibraing dryer Titanium 1㎥ 1

Facility C (Temperature:-5~150℃, Pressure:Full Vacuum ~ Ordinary pressure)

Equipment Material Size Number Notes
Reactor SUS304 5㎥ 2 2-blade paddle
SUS304 2.4㎥ 1 2-blade paddle
SUS304 2.1㎥ 1 Anchor wing
Distillation tower SUS316 D 250φ×H10,600mm 1 Concentrator : 2.8㎥
Centrifugal separator SUS304 48inches 1
Fluid bed dryer SUS304 D1250φ 1

Facility D (Temperature : -5~200℃, Pressure:Full Vacuum ~ Ordinary pressure)

Equipment Material Size Number Notes
Reactor GL 1000L 1 MOLEPAW blade
GL 500L 1 Temperature:40~200℃ MOLEPAW blade
GL 500L 1 MOLEPAW blade
GL 200L 1 MOLEPAW blade
Distillation tower SUS316 D 155φ×H2,450mm 1 Distillation column:300L
Centrifugal separator SUS304 24inches 1
Pressure filter GL D 600φ×L 600㎜ 1
Vacuum tray dryer SUS304 750L 1 Temperature : ~100℃
Vibration dryer SUS304 168L 1

Facility E (temperature:-5~150℃, Pressure:Full Vacuum ~ Ordinary pressure)

Equipment Material Size Number Notes
Reactor GL 1000L 2 MOLEPAW blade
GL 500L 1 MOLEPAW blade
GL 200L 1 MOLEPAW blade
Pressure filter GL D 600φ×L 600㎜ 1
GL D 800φ×L 600㎜ 1
Vacuum tray dryer SUS304 750L 1 Temperature : ~100℃

Facilities ; Niigata Plant

Facility F (Temperature:-5~150℃, Pressure:Full Vaccum ~ Ordinary pressure)

Equipment Material Size Number Notes
Reactor Hastelloy 10㎥ 1
GL 10㎥ 1
SUS316 10㎥ 1
Distillation Tower SUS316L D 500φ×H 12,100mm 1 Concentrator (Hastelloy) : 10㎥
Simple distillation unit SUS304 3㎥ 1
Centrifugal separator Hastelloy 48inches 1
Ribocone SUS304 6㎥ 2

Facility G ( Temperature:-5 ~ 150℃, Pressure:Full Vacuum ~ Ordinary pressure)

Equipment Material Size Number Notes
Reactor Hastelloy 15㎥ 2
SUS316 20㎥ 1
Reactor & Distillation Unit GL 15㎥ 1
Simple distillation unit SUS316 3㎥ 1
Centrifugal separator Hastelloy 60inches 1
Ribocone SUS304 10㎥ 2

Pilot facility

Pilot facility / ( Temperature:-5 ~ 150℃, Pressure:Full Vacuum ~ Ordinary pressure )

Equipment Material Size Number Notes
Reactor GL 500L 2
GL 200L 1
SUS316L 300L 1
Centrifugal separator SUS316 24inches 1
Pressure filter GL D 600φ×L 600㎜ 1
Vacuum tray dryer SUS304 750L 1
 

Inquiries regarding Custom Synthesis

Tel Inquiries

New Fine Chemicals Marketing Department

+81-3-6263-9248

FAX:+81-3-3573-1010

E-mail inquiries

Custom Synthesis Inquiry